The machining process of die-cast parts must be considered well before any order for the tooling is released. A careful evaluation of machined requirements can lead to redesign for net shape die-casting or near-net shape with a reduced number of operations.
Contact us for more information regarding die casting mold design development or request a quote today.
Our first class team of in-house engineers can oversee all aspects of tooling and the injection process. We can produce thousands of high-quality molded casts in a short amount of time.
3D Rendition of casting converted from hog out configuration
Computer graphic of die casting mold
Aluminum alloy casting for aerospace industry
Die casting is an automated casting process in which liquid metal is pressed into a mold under extreme pressure at a high rate of speed. This casting process is highly suitable for mass production of components and is generally used with alloys that have a lower melting point. Since permanent metal molds are utilized for the die casting mold process, it is possible to produce large and complex components with low wall thicknesses.
The molds that are utilized within the die casting mold design process are constructed from premium, heat-resistant steel grades. The molds are halved to form a cavity into which the liquid metal is pressed during the casting process. A die casting mold is so strong, over a million parts can generally be created with a single mold. However, the actual life of the mold will solely depend on the die casting materials that are used.
Die casting utilizes non-ferrous metals (such as aluminum alloys or zinc alloys) to manufacture components. The chosen alloy for an application depends on budget, weight, and material properties. Other benefits associated with the use of die casting mold design, include:
When it comes to high quality die casting mold development there are several influences that contribute to the overall success of the process. These factors include the following:
Some of the additional factors that should be considered before starting a die casting mold development project include the following:
Contact us for more information regarding our die casting mold development processes, or request a quote for an in-depth price analysis today.
Key design factors for aluminium die casting. Here are some additional points that can improve their effectiveness: 1.Material selection: Selection of the right aluminium alloy is critical to achieving the required mechanical properties, surface finish and overall performance of the final part. Factors such as strength, corrosion resistance and thermal conductivity should be considered when
There are multiple reasons to use black oxide treatment for die castings, and it can provide a variety of benefits to the final product. Black oxide treatment, also known as blackening or blackening treatment, is a chemically converted coating that can be applied to a variety of metal surfaces, including die castings. Some of the reasons
Aluminum thin wall die casting is a manufacturing process that generates parts that provide superior strength-to-weight ratios when compared to parts produced through other manufacturing methods. Aluminum die thin wall casting is also an efficient and economical process that can create a nearly unlimited amount of unique product shapes and sizes for industries throughout the world. Aluminum thin walled casts are also commonly used to supplement the aesthetic appeal of its surrounding part.
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