Aluminum die casting is considered a non-expendable technique that can be repeatedly used to produce different shapes, sizes, and thicknesses of aluminum alloys for die casting. The aluminum die casting process also creates lightweight parts, maintains high operating temperatures, and provides excellent corrosion resistance for various industrial applications.
Precision Aluminum Die Casting Manufacturers
With over 25 years of experience, global resources, and ISO Certification, we provide precision aluminum die casting services that are highly versatile that maintain thin-walled, high dimensional stability that can be used in almost any industry. Our aluminum die casting processes accurately produce aesthetically pleasing parts in a wide range of shapes and sizes.
One of the most significant benefits of aluminum die casting is that it creates lighter parts—with more surface finishing options than other die cast alloys, including aluminum anodize. Additional advantages associated with aluminum die casting include:
Large and complex part production
High strength parts
Excellent surface finish and accuracy
High production rate
Low labor cost
High operating temperatures
Outstanding corrosion resistance
Lightweight
Good stiffness and strength-to-weight ratio
Superior EMI and RFI shielding properties
Excellent thermal conductivity
High electrical conductivity
Good finishing characteristics
Full recyclability
Aluminum die casting is a manufacturing process that can produce geometrically complex metal parts using reusable die casting molds, called dies. The die casting process involves using a furnace, metal, die casting machine, and die. Aluminum alloys for die casting are melted in a furnace and then injected into the dies by the die casting machine. Once the liquid aluminum is injected into the dies, it rapidly cools and solidifies into the final cast part.
Aluminum alloys are ideal for a wide range of products due to their unique qualities. Alloy 380.0 Aluminum is the most used alloy for die casting, and it has been found to meet a wide variety of customer needs. SKS can also cast Aluminum Alloys 360, 390 and 413. Our custom aluminum alloy material options include:
380
360
390
413
Aluminum can also withstand the highest operating temperatures of all the die-cast alloys. Moreover, cast aluminum is versatile and corrosion-resistant; it retains high dimensional stability with thin walls and can be used in almost any industry.
Due to its high strength and production rates, aluminum die casting is used for applications that span various industries; these include:
Automobile/Automotive
Aircraft/Aerospace
Engine manufacturing
Military
Medical
Commercial
Key design factors for aluminium die casting. Here are some additional points that can improve their effectiveness: 1.Material selection: Selection of the right aluminium alloy is critical to achieving the required mechanical properties, surface finish and overall performance of the final part. Factors such as strength, corrosion resistance and thermal conductivity should be considered when
There are multiple reasons to use black oxide treatment for die castings, and it can provide a variety of benefits to the final product. Black oxide treatment, also known as blackening or blackening treatment, is a chemically converted coating that can be applied to a variety of metal surfaces, including die castings. Some of the reasons
Aluminum thin wall die casting is a manufacturing process that generates parts that provide superior strength-to-weight ratios when compared to parts produced through other manufacturing methods. Aluminum die thin wall casting is also an efficient and economical process that can create a nearly unlimited amount of unique product shapes and sizes for industries throughout the world. Aluminum thin walled casts are also commonly used to supplement the aesthetic appeal of its surrounding part.
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